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Custom Aluminum Extrusions

Hydro Extrusions is part of the world’s largest aluminum profile company, and is the North American leader in common alloy standard and custom extruded aluminum products. Our vast resources and unprecedented technical competencies enable us to provide the industry’s most comprehensive product line, including custom extruded shapes (solid, semi-hollow and hollows).

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Aluminum extrusions are components made from malleable aluminum alloy that has been forced through a die. Aluminum alloy is easy to work with and an endless variety of possible profiles can be produced. Custom, non-standard extrusions can also be created in unique shapes that are rarely possible with other metals. Aluminum extrusion profiles are used in an endless number of products on the market today.

Hydro offers decades of experience in producing a complete range of standard and custom shapes, up to 20” circle size. We can satisfy the most challenging requirements from standard profiles to complex multi-part aluminum extrusions in standard and proprietary aluminum alloys with dimensional accuracy and superior surface quality. Our nationwide network of production and supply facilities enables us to produce all shapes, sizes, alloys and tempers, by both direct and indirect extrusion, to meet the needs of our customers in the electronics, information technology, automotive, mass transit, bridge decking, telecommunications, and solar/renewable energy industries, as well as any number of other consumer and industrial markets.

From custom aluminum extrusions that require basic procedures (such as precision cutting, drilling, tapping or punching) to fully finished components and assemblies, Sapa offers full capabilities for fabricated components - a complete solution that’s ready to ship or insert into a production line. We can help lower your total costs and product cycle times with other value-added fabrication services, such as:

CNC machining
Polishing and brushing
Caustic etching and Sapa Select acid etching
Clear and two-step anodizing
Brite Dip to 18’
Stretch and roll forming
Conventional and friction stir welding
Assembly, packaging and delivery
Hydro Extrusions’ facilities are certified to ISO 9001:2000 and feature in-house die-making facilities. We design and manufacture tooling using the latest technology and CAD/CAM design, and offer in-house testing capability for quality assurance. Our expert staff of metallurgists and engineering, manufacturing, design and marketing specialists can provide every service to create the products you need.

Our primary goal is to provide you with custom aluminum extrusions for virtually every unique application and to ensure that our work surpasses your expectations.

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Education in aluminum

Hydro Profile Academy

Profile Academy is an enlightening educational seminar on aluminum extrusions. During this two-day event, Hydro experts will educate participants on a variety of aluminum topics, from metallurgy to design optimization.